Outdoor WPC

Yinhao Import&Export:Your Professional Outdoor WPC Manufacturer!

 

 

Yinhao Import & Export Co., Ltd. began producing plywood in 2007. After 18 years of development, the company now operates three factories: a plywood plant, a new materials plant, and a veneer plant. The company covers 36,000 square meters, employs 86 people, and has an annual production capacity of 60,000 cubic meters.

 
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Why Choose Us

Quality Assurance

The company strictly adheres to industry quality system standards and specifications, using industry-leading testing equipment to ensure product quality and maintain a strong reputation.

Affordable Prices

We have a professional procurement and cost accounting team dedicated to reducing costs and maximizing value, allowing us to offer you competitive prices.

Professional Service

Yinhao has three sales teams and two inspection teams providing 24/7 service. If you encounter any issues with our products, we will respond quickly and offer full support.

OEM/ODM Services

When you request a solution, our engineers will provide a faster and more complete customized plan. We offer a wide range of products and technical support tailored to your specific needs, ensuring you select the right product.

 

FIRST Generation Wall Cladding

Advantages of wood plastic composites in outdoor applications:

 

 

Eco-Friendly

WPC materials are an environmentally responsible choice, as they are made from recycled wood fibers and plastics. By reusing waste materials, WPC reduces landfill contributions and decreases the demand for virgin resources. This sustainable approach appeals to eco-conscious consumers and aligns with green building practices.

Weatherproof

One of the most notable features of WPC is its ability to withstand harsh weather conditions. It resists water, UV rays, and extreme temperatures, making it ideal for outdoor use. Unlike natural wood, WPC does not warp, swell, or fade when exposed to prolonged sunlight or heavy rain, ensuring long-lasting performance.

Durable

WPC materials are designed to outlast traditional wood in various conditions. The combination of wood fibers and thermoplastics creates a sturdy material resistant to rot, pests, and daily wear and tear. This durability makes it a reliable choice for projects that require a long lifespan with minimal upkeep.

Aesthetic Appeal

WPC offers a wide range of textures, colors, and finishes, allowing it to mimic the appearance of natural wood or other materials. Whether you prefer a classic timber look or a modern design, WPC can complement diverse architectural styles, adding visual appeal to your space.

Low Maintenance

Unlike natural wood, which requires frequent painting, sealing, or polishing, WPC is virtually maintenance-free. Its resistance to stains, scratches, and fading eliminates the need for constant upkeep. Cleaning is simple and hassle-free, making it a convenient choice for homeowners and businesses alike.

 

Application Field of Outdoor WPC

Building and Construction

WPC's primary use is in decking, fencing, and siding. Its durability makes it ideal for outdoor structures.

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Outdoor Furniture

WPC is increasingly popular for making outdoor furniture due to its weather-resistant properties and minimal maintenance requirements.

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Automotive Industry

In the automotive sector, WPC is used for interior panels and trims, offering a lightweight yet sturdy alternative.

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Landscaping and Garden

WPC is resistance to decay makes it suitable for garden beds, planters, and landscape edging.

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Other Innovative Uses

WPC is finding its way into various industries, from marine applications to consumer goods, showcasing its versatility and adaptability.

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Step-by-Step Guide to the Wood Plastic Composite Manufacturing Process

 

 

Step 1: Raw Material Preparation

The first step in WPC production is the preparation of raw materials. This involves sourcing and processing the following components:
Wood Fibers/Flour: These are typically obtained from sawdust, wood shavings, or agricultural residues like rice husks. The material is finely ground to ensure uniform blending.

Thermoplastic Polymers: Recycled or virgin plastics are cleaned and processed to remove impurities.

Additives: Chemicals like UV stabilizers, fire retardants, and colorants are prepared to customize the properties of the final product.

Step 2: Mixing and Compounding

Once the raw materials are prepared, they are combined to form a homogenous blend. This is typically done in a high-speed mixer or extruder under controlled temperature and pressure conditions.
Blending Proportions: The typical composition of WPC is around 50–70% wood flour and 30–50% thermoplastics. Additives are included in small amounts, usually less than 5%.

Melting and Homogenization: The thermoplastics are melted to bind the wood particles uniformly. This ensures consistency in the material’s properties.

The resulting mixture, called “compound,” is pelletized or left in bulk form for further processing.

Step 3: Extrusion

Extrusion is a critical stage in the WPC production process. The compound is fed into an extruder, where it is shaped into the desired profile.
Heating: The compound is heated to a specific temperature, allowing the plastic to become malleable while ensuring the wood fibers remain intact.

Shaping: The molten mixture is forced through a die to form shapes such as planks, sheets, or custom profiles.

Cooling: The shaped WPC material passes through a cooling system, usually water or air-based, to solidify its structure.

Step 4: Surface Treatment

After extrusion, the WPC profiles undergo surface treatment to enhance their aesthetics and functional properties. Common methods include:
Sanding: Smoothens the surface and removes imperfections.

Embossing: Creates wood grain patterns or textured finishes for a natural appearance.

Coating: UV-resistant or water-repellent coatings are applied to extend the product’s lifespan.

Step 5: Cutting and Final Shaping

The extruded and treated profiles are cut to size according to customer specifications. Automated saws and cutting tools ensure precision and minimize waste.

Step 6: Quality Control

Quality control is essential throughout the WPC production process to ensure consistent performance and appearance. Key quality checks include:
Dimensional Accuracy: Ensures the profiles meet specified dimensions.

Mechanical Testing: Evaluates strength, flexibility, and impact resistance.

Surface Inspection: Ldentifies defects like cracks, warping, or uneven finishes.

 

 

Packaging and Shipping

 

 

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FAQ

 

 

Q: Do you have any guarantee for the product quality?

A: Yes, we have a sound quality control system and ensure that each product undergoes strict inspection to ensure that the product quality meets our standards and customer requirements. If customers find quality problems after receiving the products, we will promptly handle and compensate.

Q: What is your general delivery time?

A: The delivery time will vary according to the specific order requirements. We will do our best to ensure that the order can be delivered on time, and communicate the expected delivery time with the customer immediately after order confirmation.

Q: Can you provide customized services if I have specific needs?

A: Yes, we can provide customized services. We will formulate corresponding plans based on the customer's needs to meet their special requirements.

Q: Is wood plastic composite waterproof?

A: A key benefit of WPC (Wood Plastic Composite) compared to laminate is its 100% waterproof nature. This quality allows WPC to be installed in areas where laminate is unsuitable, such as commercial bathrooms, commercial kitchens, and below-ground-level spaces.

Q: Is wood plastic composite safe?

A: The primary advantage of WPC (Wood Plastic Composite) sheets over plywood is their safe composition. Plywood often contains synthetic resins such as urea formaldehyde and phenol formaldehyde in its adhesives, which can emit VOCs (Volatile Organic Compounds) and formaldehyde over time, potentially leading to health risks including cancer. In contrast, WPC is a safer option, being non-hazardous and devoid of such harmful substances.

Q: What is the Lifespan of Wood-Plastic Composite?

A: The lifespan of WPC varies based on environmental conditions and quality but generally ranges from 20 to 30 years. This longevity is due to its resistance to weathering, moisture, and pests. The quality of the composite and installation practices also play a significant role in determining its lifespan.

Q: How do you clean a WPC board?

A: When cleaning your WPC boards, avoid using harsh chemicals or abrasive cleaners. These can damage the surface and reduce the lifespan of your boards. Instead, use a mild detergent and warm water to clean the surface, and rinse thoroughly with water.

Q: Does WPC have formaldehyde?

A: The WPC materials we manufacture are also formaldehyde & lead-free because we care for your well-being and the environment. Our WPC products not only help reduce the felling of trees but are also recyclable, thus making it the most sustainable building material for the construction industry in the twenty-first century.

We're well-known as one of the leading outdoor wpc manufacturers and suppliers in China. Please feel free to buy high quality outdoor wpc for sale here from our factory. For customized service, contact us now.

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